FAULT TREE DG CONTACTOR ARE NOT HOLD IN SPS

FAULT TREE DG CONTACTOR ARE NOT HOLD IN SPS

Step 1: Check DG MCB Voltage

  • Measure voltage using multimeter.
  • Voltage range should be 200V – 240V.

Result:

  • ✅ If OK → Go to Step 2
  • ❌ If Not OK → Check DG supply source

Step 2: Check Voltage & Frequency in Controller

  • Use UP/DOWN arrow buttons in controller.
  • Verify voltage & frequency values.

Result:

  • ❌ If Not OK → Check PT Sensing Card
    • If faulty → Create CM Ticket
    • PT Sensing Card Part Code: 5045046900
  • ✅ If OK → Go to Step 3

Step 3: Check 48V Supply at Connector 19 & 20

Measure 48V supply at connector 19 & 20.

Result:

  • ❌ If 48V not coming → Ask customer to check wiring (Not in Delta scope)
  • ✅ If OK → Go to Step 4

Step 4: Check Contactor & Add-on Block Connection

Inspect:

  • Contactor wiring
  • Add-on block connection

Result:

  • ❌ If Contactor faulty → Create CM Ticket
    • Part Code (For Shinder):
      • 729083914 Qty – 2
      • 729015314 Qty – 1
  • ✅ If OK → Go to Step 5

Step 5: Check Six Channel Relay Card

Check E4 LED status on relay card.

Result:

  • ❌ If E4 LED not glowing → Create CM Ticket
    • 6 Channel Relay Card Part Code: 5505604525
  • ✅ If OK → Go to Step 6

Step 6: Check DG Frequency & DG RPM

Verify:

  • Frequency Range → 48 Hz – 52 Hz
  • RPM Range → 1500 – 1530

Result:

  • ❌ If not OK → Adjust DG frequency & engine speed
  • After setting → Check DG contactor in AUTO mode
  • ✅ If OK → Issue Resolved
  • ❌ If Not OK → Create CM Ticket

Required Parts:

  • Contactor (For Shinder)
    • 729083914 Qty – 2
    • 729015314 Qty – 1
  • 6 Channel Relay Card → 5505604525
  • PT Sensing Card → 5045046900 

Step 7: Block Diagram/Fault Tree:





 

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